A method of consolidating powder layers in a single exposure using shaped intensity profiles of light

This work centres on the development of new procedures for consolidating powder layers using lasers for application in additive manufacturing.

Project overview

Existing technologies rely on two-dimensional scanning of energy beams, an approach which limits system productivity and results in thermal gradients leading to residual stresses.

This research project will focus on maximising builds rates and minimising thermal stresses by consolidating powder layers in a single exposure, initially focusing on the hemispherical structures commonly found in joint prostheses.